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Electric Vehicle Range Extender Market Size - Global Industry, Share, Analysis, Trends and Forecast 2023 - 2032

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The Electric Vehicle Range Extender Market Size accounted for USD 1.2 Billion in 2022 and is projected to achieve a market size of USD 2.8 Billion by 2032 growing at a CAGR of 9.1% from 2023 to 2032.

Electric Vehicle Range Extender Market Highlights

  • Global electric vehicle range extender market revenue is expected to increase by USD 2.8 billion by 2032, with a 9.1% CAGR from 2023 to 2032
  • As per the IEA statistics, 14 million new electric cars were registered globally in 2023
  • North America region led with more than 44% of electric vehicle range extender market share in 2022
  • Asia-Pacific electric vehicle range extender market growth will record a CAGR of more than 9.9% from 2023 to 2032
  • By type, the ICE range extender segment captured more than 49% of revenue share in 2022.
  • By end use, the passenger cars segment is projected to expand at the fastest CAGR over the projected period
  • Increase in demand for driving range extension for electric vehicles, drives the electric vehicle range extender market value

An electric vehicle range extender is essentially a supplementary power source designed to provide additional driving distance beyond what the primary electric battery can offer. These range extenders typically come in the form of small internal combustion engines or fuel cells that generate electricity to charge the vehicle's battery while it's in operation. This technology addresses one of the primary concerns surrounding electric vehicles (EVs) – range anxiety – by offering drivers a solution for longer journeys without the need for frequent recharging stops.

The market for electric vehicle range extenders has shown promising growth in recent years as the demand for EVs continues to rise worldwide. According to the International Energy Agency data, more than 40 million electric cars were running on the road globally in 2023. With advancements in battery technology gradually improving electric vehicle ranges, range extenders have become more of a complementary feature rather than a necessity for many EV drivers. However, they remain an attractive option for consumers who require extra reassurance for longer trips or for commercial applications where uninterrupted operation is crucial. Additionally, as environmental regulations become stricter and governments incentivize the adoption of electric vehicles, the market for range extenders is expected to expand further, driven by both consumer demand and industry innovation.

Global Electric Vehicle Range Extender Market Trends

Market Drivers

  • Increasing demand for electric vehicles
  • Growing concern about range anxiety among consumers
  • Government incentives and regulations favoring electric vehicle adoption
  • Technological advancements enhancing range extender efficiency
  • Expansion of charging infrastructure supporting electric vehicle usage

Market Restraints

  • High upfront costs associated with range extender implementation
  • Limited availability of suitable range extender technologies

Market Opportunities

  • Development of alternative fuel range extenders such as hydrogen fuel cell
  • Expansion of range extender applications in commercial vehicles and fleets

Electric Vehicle Range Extender Market Report Coverage

Market Electric Vehicle Range Extender Market
Electric Vehicle Range Extender Market Size 2022 USD 1.2 Billion
Electric Vehicle Range Extender Market Forecast 2032 USD 2.8 Billion
Electric Vehicle Range Extender Market CAGR During 2023 - 2032 9.1%
Electric Vehicle Range Extender Market Analysis Period 2020 - 2032
Electric Vehicle Range Extender Market Base Year
2022
Electric Vehicle Range Extender Market Forecast Data 2023 - 2032
Segments Covered By Type, By Module, By End Use, And By Geography
Regional Scope North America, Europe, Asia Pacific, Latin America, and Middle East & Africa
Key Companies Profiled AB Volvo, Delta Motorsport, Ballard Power Systems Inc., Magna International Inc., Bayerische Motoren Werke AG, General Motors Company, Ceres Power, Nissan Motor Co. Ltd. (Groupe Renault), Emoss Mobile Systems B.V. (Precision Camshafts Limited), MAHLE GmbH, and Rheinmetall AG.
Report Coverage
Market Trends, Drivers, Restraints, Competitive Analysis, Player Profiling, Covid-19 Analysis, Regulation Analysis
Electric Vehicle Range Extender Market Dynamics

An electric vehicle range extender is a supplementary power source designed to extend the driving range of an electric vehicle (EV) beyond what its primary battery can provide. This additional power source can come in various forms, including small internal combustion engines, fuel cells, or even auxiliary battery packs. The primary function of a range extender is to generate electricity to recharge the vehicle's battery while it is in operation, thereby allowing the vehicle to travel further distances without needing to stop for a recharge. The applications of electric vehicle range extenders are diverse and cater to different needs within the EV market. One of the primary applications is in addressing range anxiety, a common concern among consumers transitioning from conventional internal combustion engine vehicles to electric ones. Range extenders provide an added layer of assurance for drivers, especially for longer journeys where access to charging infrastructure may be limited.

The electric vehicle (EV) range extender market has been experiencing notable growth in recent years, driven by several key factors. As the adoption of electric vehicles continues to rise globally, range extenders play a crucial role in addressing consumer concerns about limited driving range and range anxiety. This has led to increased demand for EVs equipped with range extender technology, particularly among consumers who require longer driving distances or lack access to widespread charging infrastructure. Moreover, advancements in range extender technology, including improvements in efficiency and performance, have further fueled market growth by enhancing the appeal and practicality of electric vehicles. Furthermore, supportive government policies and incentives aimed at promoting sustainable transportation have contributed to the expansion of the electric vehicle range extender market. In many regions, governments offer subsidies, tax incentives, and grants to encourage the adoption of electric vehicles, driving both consumer demand and industry innovation in range extender solutions. For instance, according to recent data from the Ministry of Road Transport and Highways, Government of India, the number of registered electric vehicles in the country has seen a remarkable surge. In 2013, only 53,387 electric vehicles were registered. However, as of September 2023, this figure has skyrocketed to 2,830,565, indicating a significant increase in electric vehicle adoption over the past decade.

Electric Vehicle Range Extender Market Segmentation

The global market for electric vehicle range extender segmentation is based on type, module, end use, and geography.

Electric Vehicle Range Extender Market By Type

  • ICE Range Extender
  • Fuel Cell Range Extender
  • Other

According to the electric vehicle range extender industry analysis, the ICE range extender segment accounted for the largest market share in 2022. Despite the shift towards electric propulsion, ICE range extenders offer a practical solution by providing additional driving range without requiring extensive changes to existing infrastructure or driving habits. This segment appeals to consumers who prioritize longer driving distances and flexibility, particularly in regions with limited charging infrastructure or for applications such as long-distance travel or commercial fleets. Moreover, the ICE range extender segment benefits from established automotive industry expertise and infrastructure, enabling rapid development and deployment compared to alternative range extender technologies such as fuel cells or microturbines. Manufacturers can leverage existing internal combustion engine designs and production capabilities, reducing development costs and accelerating time to market. Additionally, ICE range extenders offer versatility in fuel options, including gasoline, diesel, or biofuels, providing flexibility to adapt to diverse market preferences and regulatory environments.

Electric Vehicle Range Extender Market By Module

  • Generator
  • Battery Pack
  • Power Converter
  • Electric Motor

In terms of modules, the battery pack segment is expected to witness significant growth in the coming years. With advancements in battery technology, particularly in terms of energy density, durability, and cost reduction, battery packs have become increasingly efficient and practical for extending the driving range of EVs. This segment addresses one of the primary concerns of consumers – range anxiety – by offering larger capacity battery packs that enable longer distances between charging sessions, thus reducing reliance on range extenders. Furthermore, the growth of the battery pack segment is driven by ongoing research and development efforts aimed at improving battery performance and lowering costs. Innovations such as solid-state batteries, improved cathode and anode materials, and enhanced thermal management systems contribute to greater energy efficiency and longevity, making battery packs an increasingly attractive option for extending the range of electric vehicles.

Electric Vehicle Range Extender Market By End Use

  • Commercial Vehicle
  • Passenger Cars

According to the electric vehicle range extender market forecast, the passenger cars segment is expected to witness significant growth in the coming years. This growth is driven by increasing consumer interest in electric mobility solutions coupled with advancements in range extender technology. As consumers become more environmentally conscious and governments implement stricter emissions regulations, the demand for electric vehicles (EVs) continues to rise. Within this context, range extenders offer a compelling option for consumers who require longer driving distances without compromising on the benefits of electric propulsion, such as reduced emissions and lower operating costs. Moreover, automakers are increasingly investing in the development and production of electric passenger cars equipped with range extenders to cater to diverse consumer needs and preferences. By offering a combination of electric propulsion and extended range capabilities, these vehicles provide flexibility and versatility for everyday commuting as well as longer journeys, addressing concerns related to range anxiety and charging infrastructure availability.

Electric Vehicle Range Extender Market Regional Outlook

North America

  • U.S.
  • Canada

Europe

  • U.K.
  • Germany
  • France
  • Spain
  • Rest of Europe

Asia-Pacific

  • India
  • Japan
  • China
  • Australia
  • South Korea
  • Rest of Asia-Pacific

Latin America

  • Brazil
  • Mexico
  • Rest of Latin America

The Middle East & Africa

  • South Africa
  • GCC Countries
  • Rest of the Middle East & Africa (ME&A)

Electric Vehicle Range Extender Market Regional Analysis

North America has emerged as a dominating region in the electric vehicle range extender market due to several key factors that contribute to its leadership position. One of the primary drivers of North America's dominance is the strong consumer demand for electric vehicles, supported by increasing environmental awareness, government incentives, and a growing charging infrastructure network. As consumers in North America seek more sustainable transportation options and look to reduce their carbon footprint, electric vehicles equipped with range extenders provide an attractive solution by offering both environmental benefits and extended driving range, thereby addressing concerns about range anxiety. As an example, in the United States, there were 1.4 million new electric car registrations in 2023, marking a growth of over 40% compared to the previous year. Moreover, North America boasts a robust automotive industry with a strong emphasis on technological innovation and research and development. Major automakers based in the region have been actively investing in electric vehicle technologies, including range extenders, to meet evolving consumer preferences and regulatory requirements. Additionally, North America is home to several leading technology companies and startups specializing in electric vehicle components, including battery systems and powertrains, further driving innovation and market growth in the electric vehicle range extender segment. Furthermore, supportive government policies and initiatives aimed at promoting electric vehicle adoption have contributed to North America's dominance in the electric vehicle range extender market.

The Asia-Pacific electric vehicl range extender industry is expanding rapidly, with important advances in key countries such as China and India. In China, new electric car registrations rose to 8.1 million in 2023, a 35% increase over 2022. Similarly, India's electric car registrations increased by 70% year on year to 80,000. This rise surpassed the growth rate of overall automobile sales, which was less than 10% during the same time. Notably, in 2023, tiny models accounted for over 60% of total internal combustion engine (ICE) sales, demonstrating a significant market demand for compact automobiles. Furthermore, tiny models accounted for more than half of overall electric vehicle sales, indicating the growing popularity of smaller electric cars in the Asia Pacific area. These developments highlight the region's expanding acceptance of electric mobility and create significant possibilities for the EV range extender market, which is driven by increased demand for sustainable transportation solutions and supporting government policies that encourage electric car use.

Electric Vehicle Range Extender Market Player

Some of the top electric vehicle range extender companies offered in the professional report include AB Volvo, Delta Motorsport, Ballard Power Systems Inc., Magna International Inc., Bayerische Motoren Werke AG, General Motors Company, Ceres Power, Nissan Motor Co. Ltd. (Groupe Renault), Emoss Mobile Systems B.V. (Precision Camshafts Limited), MAHLE GmbH, and Rheinmetall AG.